100S READOUTSFOR MILLING APPLICATIONSREFERENCE MANUAL
100S Reference Manual7SETUPLinear Error CompensationWith 100S, you can compensate for machine tool wear. If you know thelinear error compensation (LEC
8100S Reference ManualSETUP( S - MMLEC =)x 1,000,000S = Standard lengthM = Measured length• In the DRO mode.• Place a standard of known length on th
9100S Reference ManualSETUPScale ResolutionTo ensure accurate readings, the scale resolution shown for each axismust correspond with the resolution of
10100S Reference ManualSETUP• Move to the “Count Direction” display in the Setup mode. (Press SETUP and then the ENTER key until “Ct dir” appears). •
100S Reference Manual11SETUPTesting the ScalesFollow these steps to confirm that the scale has been installed properly.The Counting Test will confirm
12100S Reference ManualOPERATIONReference Mark EvaluationENC 125 encoders contain internal reference marks, approximately 4"apart along the lengt
13100S Reference ManualOPERATION100S allows you to measure both absolute and incremental dimensions.A dimension measured from the point you define as
OPERATION14100S Reference Manual• Using the ABS/INCR key, select the absolute (ABS) mode. Also check that the proper measurement (inch or mm) is selec
15100S Reference ManualOPERATIONHere’s how you would drill the holes using absolute dimensions. Notice that all of the dimensions are measured from th
100S Reference ManualOPERATION16As described earlier, incremental dimensions are measured from thecurrent tool position to the next. If the tool is cu
Overview. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 1Preparation . . . . . . . . . . . . . . . . . . .
100S Reference Manual17OPERATIONExample: Incremental DimensionsLet’s say that your print looks like this:Hole 1 is an absolute dimension (measured fro
100S Reference Manual18OPERATION1. Press the key (X, Y, or Z) for the axis you want to preset.100S will automatically switch to the incremental mode.2
100S Reference Manual19OPERATIONExample: Incremental & Absolute Position PresetsHole 1 is an absolute dimension because it’s measured from datum.
20OPERATION100S Reference ManualCenterlineWith 100S, you can find the centerline (midpoint) between any twopositions on your part. You can establish c
100S Reference Manual21OPERATIONExample: Setting the Datum on a CenterlineHere’s how you would establish the datum onthe centerline of the part shown:
100S Reference Manual22OPERATIONLocating Centerline Using Incremental Dimensions1. Press the ABS/INCR key to select the incremental display mode.2. Mo
100S Reference Manual23OPERATION4. Press the X key. Using the keypad, define the center point of the bolthole pattern on the X-axis. Use a decimal poi
100S Reference Manual24OPERATION6. Press the Y key. Enter the bolthole pattern’s center point on the Y-axis. Use a decimal point and minus (-) sign if
100S Reference Manual25OPERATIONRunning a Bolthole Pattern• Press the BOLT USE key. "HOLE" will appear on the X-axis display. The number of
100S Reference Manual26TROUBLESHOOTINGTroubleshooting IntroductionRefer to this troubleshooting guide whenever you have questions orconcerns about the
100S Reference ManualTABLE OF CONTENTSiiIncremental Dimensions . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 16Example: Incremen
100S Reference Manual27RecommendedCorrective ActionDecimal pointscrolls acrossdisplayPress any key or move thetable to return to the previ-ous screen.
28TROUBLESHOOTING100S Reference ManualKeys notworking properlyError mes-sages (E2-E58) appearCauses varyInvalid keypressSymptomRecommendedCorrective A
100S Reference Manual29TROUBLESHOOTINGScale counts,but not correctlyCheck that the scale cableis securely connected tothe readout.Loose cableCheck tha
100S Reference Manual30TROUBLESHOOTINGImproper procedure Press the ENTER key aftereach value is entered into aSetup screen. If you pressanother key in
100S Reference Manual31TROUBLESHOOTINGA ROM memory error has occurred. Press the CLEARkey to acknowledge the error. If the system does notoperate prop
100S Reference ManualTROUBLESHOOTING32Error Messages (Keypad Test)The messages below indicate that a problem was found during the key-pad test at star
REFERENCE33CharacteristicSpecificationOperating conditions0° to 40°C (32° to 104°F)25% to 85% relative humidity (non-condensing)Storage conditions-40°
100S Reference ManualREFERENCE34Factory Default SettingsDisplay ResolutionLinear ErrorCompensationScale ResolutionCount DirectionBolt CircleDisplay Un
100S Reference ManualREFERENCE35KeypadHere’s an overview of the 100Skeypad. Each key’s function isdescribed below.ABS/INCRUsed to switch between absol
100S Reference ManualREFERENCE36±Changes the sign of the entered value from posi-tive(+) to negative(-) or vise versa. Numbers arepositive unless a (-
1100S Reference ManualGENERALOverviewThis manual will guide you through the installation, setup, and opera-tion of the 100S system. Use it to get you
100S Reference ManualREFERENCE37100S uses positive and negative numbers to determine the position ofthe table and tool on each axis. The graphic below
100S Reference Manual38REFERENCEWarrantyACU-RITE Companies, Inc. Products and accessories are warrantedagainst defects in material and workmanship for
PRINTED IN USAACU-RITE COMPANIES, INC.ONE PRECISION WAYMASON INDUSTRIAL PARKJAMESTOWN, NY 14701www.acu-rite.com532821-20ACU-RITE Readout Systems are m
100S Reference ManualGENERAL2Packing List• Readout & installation instructions• Mounting arm • ENC 125 scale(s)- Cable mounting hardware- Scale mo
100S Reference ManualGENERAL3Installing the ReadoutFollow the readout installation instructions that are included with yourmounting arm bracket kit. T
100S Reference ManualGENERAL4Power UpPress the switch on the back of the readout to power up the system. Aseries of tests will check that the display,
100S Reference ManualSETUP5There are five parameters that you can define on your system:• Display resolution (diS)• Linear error compensation (LEC)• S
6SETUP100S Reference ManualThe display resolution determines how detailed each scale’s positionwill be displayed on the readout. Use the setting that
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